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Mechanical machining services

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Mechanical machining services

Key Distinctions of Mechanical Machining at GAC

Machining special materials involves more than simply cutting, bending, or welding according to drawings. At its core, the process requires careful control of the material’s mechanical and physical properties throughout each stage of fabrication. If an unsuitable method is applied, the material may soften in the heat-affected zone (HAZ) during thermal cutting, while improper preheating or the use of an unsuitable welding electrode may lead to cracking at the weld root. For components with non-metallic liners, improper fixturing may also cause joints to crack or fail under dynamic loads.

With in-depth technical expertise and its position as an authorized representative of leading global manufacturers, GAC provides professional mechanical machining services, from individual components to complete structural assemblies. Each machining process is carried out in accordance with the technical requirements of the specific material, helping reduce the risk of “using the right steel but machining it the wrong way,” while supporting the required mechanical strength and stable operation of the entire system.
Key Distinctions of Mechanical Machining at GAC
PRACTICAL APPLICATIONS

Applications across heavy industries

Thermal Power

Thermal Power

Mining

Mining

Steel production

Steel production

Cement production

Cement production

SERVICE SCOPE

Mechanical Machining Services and Capabilities at GAC

Metallic material installation

Metallic material installation

  • Wear-resistant steel
  • Bimetallic steel
  • High-strength steel
Non-metallic materials fabrication

Non-metallic materials fabrication

  • Wear-resistant compounds
  • Wear-resistant ceramics
  • Basalt stone
Application-specific fabrication

Application-specific fabrication

  • Wear protection
  • Anti-adhesion
  • Impact resistance
  • Heat resistance
Component component fabrication

Component component fabrication

  • To drawings
  • To samples
  • Based on operating conditions
  • Based on application requirements
Benefits

Advantages of choosing Gia Anh’s Mechanical Machining Services

In accordance with manufacturer recommendations

In accordance with manufacturer recommendations

Cutting and welding are performed in accordance with the steel manufacturer’s technical guidelines, helping prevent softening of the heat-affected zone

Ensure on-schedule completion

Ensure on-schedule completion

Fabrication is completed at our workshop while your equipment remains in operation. When the scheduled shutdown begins, only on-site installation remains

Single point of contact

Single point of contact

Material selection and fabrication are handled by a single provider. If any deviation from the drawings occurs, you work with one point of contact instead of coordinating between multiple parties

Core Strengths

What Makes Gia Anh Different?

One-Stop Solutions
01

One-Stop Solutions

From inspection and material selection to fabrication and on-site installation, Gia Anh supports customers throughout the entire process, eliminating the need to work with multiple providers

GAC 3D Map Material Selection Process
02

GAC 3D Map Material Selection Process

More than material grade, GAC 3D Map helps select the right material type and mechanical properties for each application, ensuring performance and operational safety

Global Experience Library
03

Global Experience Library

As the exclusive representative of three world-leading material manufacturers, Gia Anh has access to proven global case studies, enabling us to deliver the most suitable solution for each customer's application

Professional

Implementation process

STEP 01

STEP 01

Receive drawings, samples, or specifications for the installation location
STEP 02

STEP 02

Review the requirements, conduct an on-site assessment, provide technical consultation, and finalize the mechanical drawings with the customer
STEP 03

STEP 03

Prepare a quotation based on the finalized drawings and agree on the project schedule
STEP 04

STEP 04

Cut, form, drill, and weld at the workshop in accordance with the steel manufacturer’s recommendations
STEP 05

STEP 05

Verify dimensions and inspect all welds before the finished product leaves the workshop
STEP 06

STEP 06

Deliver the finished products with complete documentation certifying the authenticity and traceability of the materials
Real Customer Feedback

Customer Feedback on Gia Anh

FAQs

Frequently Asked Questions

Bi-metal wear plate is recommended when a uniform alloy layer thickness and consistent hardness are required. Compared with on-site hardfacing, it provides more stable service life while reducing maintenance time.

KALMETALL W100 is manufactured using the Metal-Arc Process, which distributes ultra-hard chromium carbide particles uniformly throughout the entire wear layer. In contrast, conventional flux-cored hardfaced steel has carbide particles concentrated mainly near the surface due to dilution during welding, resulting in lower wear resistance and shorter service life.

This occurs because epoxy adhesive has limited heat resistance (approximately 80°C) and offers virtually no wear resistance. Under high-velocity material flow, the adhesive joints erode first, creating gaps that cause entire ceramic sections to detach even though the ceramic itself has not yet worn out.

Using KALCRET castable compound, GAC creates a completely jointless lining that eliminates adhesive joints—the weakest point in conventional lining systems. The result is a monolithic protective layer that provides exceptional durability against severe wear.

ABRESIST cast basalt is ideal for sliding abrasion applications such as ash or wet slag handling. It provides a smooth surface and can withstand temperatures up to 350°C. KALOCER ceramic offers higher hardness (9 on the Mohs scale) and heat resistance up to 1,000°C, making it the preferred choice for severe erosion areas such as cyclones and classifier blades.

Request for solution consultation

Gia Anh's expert will contact you within 24 hours to analyze the problem and provide a suitable solution.

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