Services
Mechanical machining services
Cutting, forming, drilling, and welding in accordance with drawings and the steel manufacturer's recommendations
Key Distinctions of Mechanical Machining at GAC
With in-depth technical expertise and its position as an authorized representative of leading global manufacturers, GAC provides professional mechanical machining services, from individual components to complete structural assemblies. Each machining process is carried out in accordance with the technical requirements of the specific material, helping reduce the risk of “using the right steel but machining it the wrong way,” while supporting the required mechanical strength and stable operation of the entire system.
Applications across heavy industries
Thermal Power
Mining
Steel production
Cement production
Mechanical Machining Services and Capabilities at GAC
Metallic material installation
- Wear-resistant steel
- Bimetallic steel
- High-strength steel
Non-metallic materials fabrication
- Wear-resistant compounds
- Wear-resistant ceramics
- Basalt stone
Application-specific fabrication
- Wear protection
- Anti-adhesion
- Impact resistance
- Heat resistance
Component component fabrication
- To drawings
- To samples
- Based on operating conditions
- Based on application requirements
Advantages of choosing Gia Anh’s Mechanical Machining Services
In accordance with manufacturer recommendations
Cutting and welding are performed in accordance with the steel manufacturer’s technical guidelines, helping prevent softening of the heat-affected zone
Ensure on-schedule completion
Fabrication is completed at our workshop while your equipment remains in operation. When the scheduled shutdown begins, only on-site installation remains
Single point of contact
Material selection and fabrication are handled by a single provider. If any deviation from the drawings occurs, you work with one point of contact instead of coordinating between multiple parties
What Makes Gia Anh Different?
One-Stop Solutions
From inspection and material selection to fabrication and on-site installation, Gia Anh supports customers throughout the entire process, eliminating the need to work with multiple providers
GAC 3D Map Material Selection Process
More than material grade, GAC 3D Map helps select the right material type and mechanical properties for each application, ensuring performance and operational safety
Global Experience Library
As the exclusive representative of three world-leading material manufacturers, Gia Anh has access to proven global case studies, enabling us to deliver the most suitable solution for each customer's application
Implementation process
STEP 01
STEP 02
STEP 03
STEP 04
STEP 05
STEP 06
Customer Feedback on Gia Anh
Frequently Asked Questions
Bi-metal wear plate is recommended when a uniform alloy layer thickness and consistent hardness are required. Compared with on-site hardfacing, it provides more stable service life while reducing maintenance time.
KALMETALL W100 is manufactured using the Metal-Arc Process, which distributes ultra-hard chromium carbide particles uniformly throughout the entire wear layer. In contrast, conventional flux-cored hardfaced steel has carbide particles concentrated mainly near the surface due to dilution during welding, resulting in lower wear resistance and shorter service life.
This occurs because epoxy adhesive has limited heat resistance (approximately 80°C) and offers virtually no wear resistance. Under high-velocity material flow, the adhesive joints erode first, creating gaps that cause entire ceramic sections to detach even though the ceramic itself has not yet worn out.
Using KALCRET castable compound, GAC creates a completely jointless lining that eliminates adhesive joints—the weakest point in conventional lining systems. The result is a monolithic protective layer that provides exceptional durability against severe wear.
ABRESIST cast basalt is ideal for sliding abrasion applications such as ash or wet slag handling. It provides a smooth surface and can withstand temperatures up to 350°C. KALOCER ceramic offers higher hardness (9 on the Mohs scale) and heat resistance up to 1,000°C, making it the preferred choice for severe erosion areas such as cyclones and classifier blades.
Request for solution consultation
Gia Anh's expert will contact you within 24 hours to analyze the problem and provide a suitable solution.