{"id":9452,"date":"2026-08-14T10:42:22","date_gmt":"2026-08-14T03:42:22","guid":{"rendered":"https:\/\/giaanh.vn\/?post_type=kien-thuc&p=9452"},"modified":"2026-10-15T08:53:46","modified_gmt":"2026-10-15T01:53:46","slug":"machining-fabrication-and-installation-of-wear-resistant-materials","status":"publish","type":"kien-thuc","link":"https:\/\/giaanh.vn\/en\/knowledge\/machining-fabrication-and-installation-of-wear-resistant-materials\/","title":{"rendered":"Machining, Fabrication and Installation of Wear-Resistant Materials"},"content":{"rendered":"

Even a correctly selected material can fail prematurely if it is cut, formed, joined or stored incorrectly before being put into operation.<\/p>\n

Cracks caused by thermal cutting, lining detachment at corners, permanent deformation caused by improper plate support, or cracking at the weld toe can all originate in the workshop but only become apparent after a period of operation.<\/p>\n

For this reason, machining and installation are not simply downstream steps following material selection. They determine whether the material retains the properties for which it was originally selected.<\/p>\n

This knowledge series follows the entire process from cutting, forming, joining and storage through to installation and restoration, helping identify the points that need to be controlled at each stage.<\/p>\n

<\/h2>\n

1. How machining and installation affect material service life<\/strong><\/span><\/h2>\n

\"\"<\/p>\n

A ceramic lining tile detached after one operating cycle. The ceramic itself had not broken, the adhesive had not expired, and the correct material had been selected.<\/p>\n

When the tile was removed, however, there was no adhesive at its four corners. The installer had applied sufficient adhesive in the center but left small unbonded areas at each corner, each only about the size of a fingertip. That was still enough for the lining to detach after several months.<\/p>\n

The lining detached from the corners rather than from the center because the adhesive at the corners was subjected to peel stress instead of shear stress.<\/p>\n

This case illustrates an important point:<\/p>\n

Selecting the correct material does not automatically mean that the location will achieve the expected service life.<\/strong><\/p>\n

After material selection, every subsequent operation continues to affect the final result.<\/p>\n

A common feature of these problems is that many deviations are not visible immediately during machining or installation. They may only become apparent after a period of operation.<\/p>\n

A crack caused by thermal cutting without proper thermal control may appear later. A ceramic lining with insufficient adhesive at the corners may detach after one cycle. A plate subjected to three-point bending during storage may carry permanent deformation into service.<\/p>\n

Once failure occurs, the original workshop-related cause may be difficult to trace.<\/p>\n

This is why machining, fabrication, storage and installation should be considered as a connected sequence rather than as separate operations.<\/p>\n

<\/p>\n

<\/p>\n

<\/p>\n

\"\"
Four common cutting methods include oxy-fuel cutting, plasma cutting, laser cutting, and abrasive waterjet cutting (AWJ) (Image source: SSAB)<\/span><\/figcaption><\/figure>\n

2. Four groups of work that directly affect the material before operation<\/strong><\/span><\/h2>\n

There are four main groups of work that need to be controlled:<\/p>\n\n\n\n\n\n\n\n\n
Work group<\/strong><\/th>\nPoints to control<\/strong><\/th>\nSigns requiring attention<\/strong><\/th>\n<\/tr>\n<\/thead>\n
Cutting<\/strong><\/td>\nCutting method, thermal requirements and edge condition<\/td>\nRough edges, grooves, microcracks at the edge root<\/td>\n<\/tr>\n
Forming<\/strong><\/td>\nBending radius, rolling direction and condition after forming<\/td>\nSmall cracks in the bent area<\/td>\n<\/tr>\n
Joining<\/strong><\/td>\nWelding procedure or lining fixing method<\/td>\nCracks at the weld toe, detachment or loss of bonding<\/td>\n<\/tr>\n
Storage<\/strong><\/td>\nSupporting, lifting, surface condition and material condition before the next stage<\/td>\nPlate deflection, permanent deformation or damage occurring during storage<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Among these, storage is the activity most easily separated from the technical process.<\/p>\n

However, material can be affected even before machining begins. If a crack appears only later, the original cause related to supporting, lifting or storage may be difficult to trace if records are no longer available.<\/p>\n

Therefore, instead of asking only:<\/p>\n

\u201cWhat material is being used?\u201d<\/strong><\/p>\n

also ask:<\/p>\n

\u201cHow was the material cut, formed, joined and stored before being installed on the equipment?\u201d<\/strong><\/p>\n

<\/p>\n

<\/p>\n

\"\"<\/p>\n

3. Overview of the 9 parts in this knowledge series<\/span><\/h2>\n

After identifying the four main groups of work, cutting, forming, joining and storage, you can explore each stage in greater depth through the nine articles in the Machining, Fabrication and Installation of Wear-Resistant Materials<\/strong> knowledge series.<\/p>\n

The first eight parts focus on individual technical work groups. Part 9 concludes the series by summarizing the appropriate approaches for different actual situations, helping identify where to begin, which topics to prioritize and when the process should be reviewed again.<\/p>\n

<\/p>\n

<\/p>\n

Part 1: Cutting and forming<\/span><\/a><\/h3>\n

The way a material is cut determines the edge condition left for subsequent operations.<\/p>\n

This article covers:<\/p>\n